Bench for gas-dynamic testing of process equipment flow systems

Department of aerogas dynamics and technical systems dynamics

Head of Department – Corresponding Member of the National Academy of Sciences of Ukraine, D.Sc., Professor V. I. Tymoshenko

Description

The bench is an assemblage of one or more compressed air sources, a full-scale model of the flow system of the process apparatus under study with replaceable elements, and instrumentation for gas-dynamic parameter measurement, thus allowing one to model and effectively try out the flow system and operating conditions of the apparatus.

1. Bench layout in the tryout of the inlet of a spouted-bed apparatus

1 — model conical entrance; 2 — high-pressure fan; 3 — feed pipe; 4 — suction pipe; 5 — flow regulator; 6 — inlet measuring header; 7 — U-tube gage

Assembly configuration of the bench

Full-scale model of the process apparatus flow system

2. Bench layout in the tryout of the design parameters of a ground thermostating system for the spacecraft compartment of the Zenit-2 launch vehicle

1 — model spacecraft; 2 — model of a part of the spacecraft compartment; 3 — model of a part of the instrumentation module; 4 — perforated screen; 5 — heat-loss anemometer positioner; 6 —velocity pickup recorder;

Assembly configuration of the bench

Full-scale model of a part of the ∅2,500 mm spacecraft compartment of the Zenit-2 launch vehicle

3. Bench layout in the choice and tryout of a gas distributor for an ammonia conversion apparatus

1 — model apparatus casing; 2 — bearing cart; 3 — high-pressure fan; 4 — inlet measuring header; 5 — feed pipe; 6 — velocity pickup positioner; 7 — velocity pickup recorder (PC)

Assembly configuration of the bench

Full-scale model of the inlet and gas distributor of an ammonia conversion apparatus of diameter 4,000 mm (semicircular model)

Key specifications

Air sourcesHigh-pressure fans,,
gear and piston compressors
Power consumptionNo more than 50 kW
Maximum overall dimensions of
model apparatuses
depth up to 6,000 mm;
dimensions in plan 5,000х5,000 mm ²
Air flow rateUp to 20,000   m³/h
Flow speedUp to 60 m/s (with fans)
Model materials
пWood chipboards,
fiber boards, foamed plastic,
sheet metal, steel sections
Instrumentationheat-loss anemometers ,
microvane anemometers,
liquid, semiconductor,
pointer-type pressure-and-vacuum gages,
proprietary total and static pressure heads,
Sapfir 22DD differential pressure pickups,
thermocouples, PC with data
processing software

Capabilities

The bench allows one to try out flow systems and operating conditions for process equipment using full-scale models and separate industrial units.

Advantages

Elimination of scale effects when going from small-scale model apparatuses to full-scale industrial ones.

Use

Choice and tryout of the design parameters and operating conditions of process apparatuses and a system of ground thermostating of launch vehicle compartments.

OFFICE ADDRESS :Institute of Technical Mechanics , 15 Leshko-Popelya St., Dnipro 49005, Ukraine
PHONE NUMBER:+38-056-372-06-41
E-MAIL:vitymoshenko@nas.gov.ua

The “Technical Mechanics” Journal

Frequency: 4 times a year

Languages: Ukrainian, English

Editor-in-Chief: Volodymyr P. Poshyvalov, Corresponding Member of the National Academy of Sciences of Ukraine

http://journal-itm.dp.ua/index.html